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Multi-planar injection lap riveting

Sapage, Miguel S. T.; Pragana, João P. M.; Sampaio, Rui F.V.; Bragança, Ivo; Silva, Carlos M. A.; Martins, Paulo

This paper is focused on multi-planar hybrid busbars made from copper and aluminum for electric energy distribution systems. The objective is to provide an overview of its assembly by injection lap riveting in multidirectional tools and to compare the electrical performance of its joints against that of conventional (in-plane) busbars. The injected lap riveted joints require a dovetail ring hole and a countersu...


Joining by forming of bi-material collector coins with rotating elements

Rosado, Pedro M. S.; Sampaio, Rui F.V.; Pragana, João P. M.; Bragança, Ivo; Silva, Carlos; Martins, Paulo

This paper presents a novel manufacturing process for producing innovative bi-material collector coins with free- rotating inner elements. The inner elements are fabricated using additive manufacturing, enabling the creation of coins with complex and intricate geometric details that would be unattainable using conventional wrought materials. The outer elements (rings) are metallic, and this study addresses the ...


A software for research and education in ductile damage

Sampaio, Rui F.V.; Alexandre, N. S. M.; Pragana, João P. M.; Bragança, Ivo; Silva, Carlos; Martins, Paulo

This paper gives insight into the development and utilization of a computer software that uses raw experimental data from the load cells and DIC systems to obtain the instant of time at fracture tf, the loading paths in principal strain space & epsilon;1 = f(& epsilon;2), and their conversion into the space of effective strain vs. stress triaxiality & epsilon; = f (& eta;). Special emphasis is given to the diff...


Joining of hybrid busbars for e-mobility: an economic and environmental study

Pragana, João P. M.; Sapage, Miguel S. T.; Sampaio, Rui F.V.; Bragança, Ivo; Ribeiro, Inês; Silva, Carlos M. A.; Martins, Paulo

This paper presents a model to evaluate and analyze the costs of joining hybrid (copper-aluminum) busbars when different production processes are deployed. The process-based cost model (PBCM) is built upon the subdivision of the production cycle in three different stages related with the fabrication or purchase of auxiliary joining elements, preparation of the individual copper and aluminum conductors, and fina...


Characterization of the fracture forming limits by radial extrusion

Sampaio, Rui F.V.; da Fonseca Matos Pragana, João Pedro; Bragança, Ivo; Silva, Carlos; Nielsen, Chris Valentin; Martins, Paulo


In situ ellipsometry and EIS study of potentiostatic synthesis of pseudocapacit...

Sampaio, Rui F.V.; Moura e Silva, Teresa; MONTEMOR, FATIMA

This work discusses the one-step potentiostatic growth of manganese oxide on stainless steel for pseudocapacitor electrodes. The electrode material was studied through in situ ellipsometry and electrochemical impedance spectroscopy, in order to correlate its microstructure with the capacitive response. Ellipsometry results show the formation of three layers during the potentiostatic synthesis of manganese oxide...


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