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Effect of coolant flow rate and depth of cut on grinding temperature using stru...

Costa, S.; Capela, Paulina Araújo; Ribeiro, J.; Pereira, M.; Soares, Delfim

Effective control of heat and debris removal during grinding operations are crucial for process optimization. Various approaches are being studied to distribute adequately and efficiently the grinding fluid in the contact zone. This study evaluates an innovative methodology using grinding wheels with an internal network of “cooling channels” designed to deliver the grinding fluid directly from the wheel's core ...


Experimental and CFD simulation analysis of 3D cooling channels to improve the ...

Capela, Paulina Araújo; Costa, S.; Gomes, J. R.; Ribeiro, J.; Pereira, M.; Soares, Delfim

Efficient heat and debris removal is essential to optimize the grinding process. A promising approach is the incorporation of three-dimensional channels in the grinding wheel to improve cutting fluid distribution. This study evaluates two types of grooved abrasive discs with spiral and hexagonal geometries, comparing them to a non-structured disc. In addition to experimental tests, Computational Fluid Dynamics ...


CFD analysis of multi-layer cooling channels in three-dimensionally structured ...

Costa, Sharlane; Capela, Paulina; Hassui, Amauri; Ribeiro, J.E.; Pereira, Mário; Soares, Delfim

Minimizing heat damage and surface integrity loss in grinding depends on effective cooling. Conventional techniques, however, suffer with low efficiency because of the fast air barrier restricting fluid access. Grinding wheels with internal cooling channels have been suggested to solve this; nonetheless, the impact of channel geometry and multi-layer topologies is yet unknown. This work investigates their effec...

Date: 2025   |   Origin: Biblioteca Digital do IPB

Performance of 3D-structured grinding wheels with multi-layer internal cooling ...

Costa, Sharlane; Capela, Paulina; Hassui, Amauri; Ribeiro, J.E.; Pereira, Mário; Soares, Delfim

Grinding is a key machining process in industries that demand high precision and surface quality. However, the conventional flood cooling method is often ineffective due to the air barrier formed by the rotating wheel, which restricts fluid access to the contact zone. This causes thermal instability, high coolant use, and environmental impact. To overcome these limitations, this study investigates alumina grind...

Date: 2025   |   Origin: Biblioteca Digital do IPB

Mechanical and optical properties assessment of an innovative PDMS/beeswax comp...

Ariati, Ronaldo; Souza, Andrews; Souza, Maria S.; Zille, Andrea; Soares, Delfim; Lima, Rui A.; Ribeiro, J.E.

Polydimethylsiloxane (PDMS) is an elastomer that has received primary attention from researchers due to its excellent physical, chemical, and thermal properties, together with biocompatibility and high flexibility properties. Another material that has been receiving attention is beeswax because it is a natural raw material, extremely ductile, and biodegradable, with peculiar hydrophobic properties. These materi...

Date: 2024   |   Origin: Biblioteca Digital do IPB

A New Grinding Wheel Design with a 3D Internal Cooling Structure System

Costa, Sharlane; Capela, Paulina; Souza, Maria S.; Gomes, José R.; Carvalho, Luís; Pereira, Mário J.; Soares, Delfim

This work discusses challenges in conventional grinding wheels: heat-induced tool wear and workpiece thermal damage. While textured abrasive wheels improve heat dissipation, the current surface-only methods, such as those based on laser and machining, have high renewal costs. The proposed manufacturing technology introduces an innovative 3D cooling channel structure throughout the wheel, enabling various channe...

Date: 2024   |   Origin: Biblioteca Digital do IPB

PDMS porous microneedles used as engineered tool in advanced microfluidic devic...

Maia, Renata Patrícia Faria; Sousa, Paulo Jorge Teixeira; Pinto, Vânia Cristina Gonçalves; Soares, Delfim; Lima, Rui Alberto Madeira Macedo

The advancement of organ-on-a-chip (OoC), as end-use preclinical tool, has been slackened with the techno logical and engineering challenges that in-situ real-time monitoring of physicochemical and biological param eters still represent. In this study, the envisioned solution to surpass this challenge is the integration of a microneedle (MN) patch into a microfluidic device to collect cell culture media directl...


Enhancing lubrication efficiency in grinding wheels through internal channels s...

Costa, S.; Capela, Paulina Araújo; Ribeiro, J.; Pereira, M.; Soares, Delfim

Effective control of heat and debris removal during grinding operations is critical for process optimization. The distribution of grinding fluids in the contact zone is being studied using different approaches (structured surfaces…). This study proposes an innovative methodology employing grinding wheels with an internal network of cooling channels designed to deliver grinding fluid directly from the wheel's ce...


Design of an experimental grinding machine for testing abrasive wheels with a 3...

Costa, S.; Araújo, P.; Capela, P.; Gomes, J. R.; Ribeiro, J.; Pereira, M.; Soares, Delfim

Precision manufacturing often utilizes grinding as a method to fabricate components with accuracy, enhanced surface quality, and desirable forming tolerances. The working conditions of a grinding machine and the attributes of the abrasive wheel play a crucial role in influencing the grinding process. Main challenges in grinding are related to heat dissipation, resulting in issues such as tool wear, increased fo...


Mechanical and optical properties assessment of an innovative PDMS/beeswax comp...

Ariati, Ronaldo; Souza, Andrews Victor Almeida; Souza, Maria; Zille, Andrea; Soares, Delfim; Lima, Rui; Ribeiro, João

Polydimethylsiloxane (PDMS) is an elastomer that has received primary attention from researchers due to its excellent physical, chemical, and thermal properties, together with biocompatibility and high flexibility properties. Another material that has been receiving attention is beeswax because it is a natural raw material, extremely ductile, and biodegradable, with peculiar hydrophobic properties. These materi...


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