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Production and processing of pre-impregnated thermoplastic tapes by pultrusion and compression moulding

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Detalhes bibliográficos
Resumo:Although there is no doubt that composite materials are the future of lightweight structures and components, most of composites currently produced are made from thermoset polymers, which are not able to be recycled or reprocessed. In contrast, thermoplastic polymers offer the possibility to recycle and reprocess and when combined with a fibrous reinforcement, provide interesting mechanical properties. This work reviews the production of two thermoplastic preimpregnated materials in a tape form, one of which is produced on new prototype equipment developed in our laboratories. The method for the production of tape is described, and the prepregs presented here were subjected to two processing techniques. The first processing method, pultrusion, is an efficient and autonomous method to produce composite profiles, marking itself as a continuous and cost-effective way to produce these materials. Pultrusion bars were then subjected to heated compression moulding, a process that allows to obtain more complex-shaped parts. The second method, heated compression moulding, is a relatively simple process which was used to obtain composite laminates. The pultrusion bars and composite laminates were then subjected to mechanical testing to evaluate the levels of consolidation of the final material. A microscope testing was also carried out to analyse the dispersion of fibres and polymer, as well as the amount of voids present in the composite.
Autores principais:Esfandiari, Puria
Outros Autores:Silva, João Francisco; Novo, Paulo Jorge; Nunes, J. P.; Marques, António Torres
Assunto:Thermoplastic tape Thermoplastic composites Pultrusion Heated compression moulding Polypropylene Glass fibre Engenharia e Tecnologia::Engenharia Mecânica Engenharia e Tecnologia::Engenharia dos Materiais Engenharia e Tecnologia::Outras Engenharias e Tecnologias Indústria, inovação e infraestruturas
Ano:2022
País:Portugal
Tipo de documento:artigo
Tipo de acesso:acesso aberto
Instituição associada:Universidade do Minho
Idioma:inglês
Origem:RepositóriUM - Universidade do Minho
Descrição
Resumo:Although there is no doubt that composite materials are the future of lightweight structures and components, most of composites currently produced are made from thermoset polymers, which are not able to be recycled or reprocessed. In contrast, thermoplastic polymers offer the possibility to recycle and reprocess and when combined with a fibrous reinforcement, provide interesting mechanical properties. This work reviews the production of two thermoplastic preimpregnated materials in a tape form, one of which is produced on new prototype equipment developed in our laboratories. The method for the production of tape is described, and the prepregs presented here were subjected to two processing techniques. The first processing method, pultrusion, is an efficient and autonomous method to produce composite profiles, marking itself as a continuous and cost-effective way to produce these materials. Pultrusion bars were then subjected to heated compression moulding, a process that allows to obtain more complex-shaped parts. The second method, heated compression moulding, is a relatively simple process which was used to obtain composite laminates. The pultrusion bars and composite laminates were then subjected to mechanical testing to evaluate the levels of consolidation of the final material. A microscope testing was also carried out to analyse the dispersion of fibres and polymer, as well as the amount of voids present in the composite.