Author(s): Hajalilou, Abdollah ; Parvini, Elahe ; Morgado, Tiago A. ; Lopes, Pedro Alhais ; Jorge, M. Estrela Melo ; Freitas, Marta ; Tavakoli, Mahmoud
Date: 2024
Persistent ID: https://hdl.handle.net/10316/118024
Origin: Estudo Geral - Universidade de Coimbra
Subject(s): Stretchable Liquid Metal Composites, Intermetallic Filler Particles, Digital Printing, Electromagnetic Interference (EMI) Shielding, Thermal Interface Materials, Recyclable Electronics, Galvanic Replacement, Soft Electronics
Liquid metal (LM)-based composites hold promise for soft electronics due to their high conductivity and fluidic nature. However, the presence of α-Ga2O3 and GaOOH layers around LM droplets impairs conductivity and performance. We tackle this issue by replacing the oxide layer with conductive silver (Ag) using an ultrasonic-assisted galvanic replacement reaction. The Ag-coated nanoparticles form aggregated, porous microparticles that are mixed with styrene−isoprene−styrene (SIS) polymers, resulting in a digitally printable composite with superior electrical conductivity and electromechanical properties compared to conventional fillers. Adding more LM enhances these properties further. The composite achieves EMI shielding effectiveness (SE) exceeding 75 dB in the X-band frequency range, even at 200% strain, meeting stringent military and medical standards. It is applicable in wireless communications and Bluetooth signal blocking and as a thermal interface material (TIM). Additionally, we highlight its recyclability using a biodegradable solvent, underscoring its eco-friendly potential. This composite represents a significant advancement in stretchable electronics and EMI shielding, with implications for wearable and bioelectronic applications.
