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Sustainable production planning optimization using integer programming

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Resumo:This paper presents how integer linear programming can be used to optimize and develop a sustainable production plan for a medium-sized cold stamping company. The objective is to develop a model to minimize the total production cost, which includes the manufacturing process cost, inventory holding cost, and unproductive machine cost. The model takes into account weekly demands, inventory levels, and idle machine time during a planning horizon of one month. The output is a plan containing all products that have to be manufactured, their weekly optimal quantities, and a prediction of the final inventory level. By minimizing the total production cost, the model ensures that the company is consuming only the necessary amount of resources. The mathematical model is related to the real-world constraints that are part of the company’s production scenario, reflecting both direct and indirect impacts of resource usage. This model enables to simulate three scenarios, and their results indicate that the total production cost is minimum when a company produces in volumes slightly greater than the demand. By better allocating resources, the company can contribute to sustainability in the context of responsible production.
Autores principais:Zanella, Fernando
Outros Autores:Vaz, Clara B.
Assunto:Integer programming Production planning Sustainability
Ano:2022
País:Portugal
Tipo de documento:comunicação em conferência
Tipo de acesso:acesso aberto
Instituição associada:Instituto Politécnico de Bragança
Idioma:inglês
Origem:Biblioteca Digital do IPB
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author Zanella, Fernando
author2 Vaz, Clara B.
author2_role author
author_facet Zanella, Fernando
Vaz, Clara B.
author_role author
contributor_name_str_mv Biblioteca Digital do IPB
country_str PT
creators_json_txt [{\"Person.name\":\"Zanella, Fernando\"},{\"Person.name\":\"Vaz, Clara B.\",\"Person.identifier.orcid\":\"0000-0001-9862-6068\"}]
datacite.contributors.contributor.contributorName.fl_str_mv Biblioteca Digital do IPB
datacite.creators.creator.creatorName.fl_str_mv Zanella, Fernando
Vaz, Clara B.
datacite.date.Accepted.fl_str_mv 2022-01-01T00:00:00Z
datacite.date.available.fl_str_mv 2023-03-01T15:09:16Z
datacite.date.embargoed.fl_str_mv 2023-03-01T15:09:16Z
datacite.rights.fl_str_mv http://purl.org/coar/access_right/c_abf2
datacite.subjects.subject.fl_str_mv Integer programming
Production planning
Sustainability
datacite.titles.title.fl_str_mv Sustainable production planning optimization using integer programming
dc.contributor.none.fl_str_mv Biblioteca Digital do IPB
dc.creator.none.fl_str_mv Zanella, Fernando
Vaz, Clara B.
dc.date.Accepted.fl_str_mv 2022-01-01T00:00:00Z
dc.date.available.fl_str_mv 2023-03-01T15:09:16Z
dc.date.embargoed.fl_str_mv 2023-03-01T15:09:16Z
dc.format.none.fl_str_mv application/pdf
dc.identifier.none.fl_str_mv http://hdl.handle.net/10198/27380
dc.language.none.fl_str_mv eng
dc.rights.cclincense.fl_str_mv http://creativecommons.org/licenses/by/4.0/
dc.rights.none.fl_str_mv http://purl.org/coar/access_right/c_abf2
dc.subject.none.fl_str_mv Integer programming
Production planning
Sustainability
dc.title.fl_str_mv Sustainable production planning optimization using integer programming
dc.type.none.fl_str_mv http://purl.org/coar/resource_type/c_5794
description This paper presents how integer linear programming can be used to optimize and develop a sustainable production plan for a medium-sized cold stamping company. The objective is to develop a model to minimize the total production cost, which includes the manufacturing process cost, inventory holding cost, and unproductive machine cost. The model takes into account weekly demands, inventory levels, and idle machine time during a planning horizon of one month. The output is a plan containing all products that have to be manufactured, their weekly optimal quantities, and a prediction of the final inventory level. By minimizing the total production cost, the model ensures that the company is consuming only the necessary amount of resources. The mathematical model is related to the real-world constraints that are part of the company’s production scenario, reflecting both direct and indirect impacts of resource usage. This model enables to simulate three scenarios, and their results indicate that the total production cost is minimum when a company produces in volumes slightly greater than the demand. By better allocating resources, the company can contribute to sustainability in the context of responsible production.
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funding.funder.identifier_str_mv http://doi.org/10.13039/501100001871
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oai_identifier_str oai:bibliotecadigital.ipb.pt:10198/27380
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person_str_mv Zanella, Fernando
Vaz, Clara B.
Vaz, Clara B.
https://www.ciencia-id.pt/9611-3386-E516
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spelling engpt_PTThis paper presents how integer linear programming can be used to optimize and develop a sustainable production plan for a medium-sized cold stamping company. The objective is to develop a model to minimize the total production cost, which includes the manufacturing process cost, inventory holding cost, and unproductive machine cost. The model takes into account weekly demands, inventory levels, and idle machine time during a planning horizon of one month. The output is a plan containing all products that have to be manufactured, their weekly optimal quantities, and a prediction of the final inventory level. By minimizing the total production cost, the model ensures that the company is consuming only the necessary amount of resources. The mathematical model is related to the real-world constraints that are part of the company’s production scenario, reflecting both direct and indirect impacts of resource usage. This model enables to simulate three scenarios, and their results indicate that the total production cost is minimum when a company produces in volumes slightly greater than the demand. By better allocating resources, the company can contribute to sustainability in the context of responsible production.application/pdfpt_PTSustainable production planning optimization using integer programmingZanella, FernandoPersonalVaz, Clara B.DSpacehttp://dspace.org/items/34bc350c-28d9-4b06-9874-b2b0dba58d1dDSpacehttp://dspace.org/items/34bc350c-28d9-4b06-9874-b2b0dba58d1dVazClara B.Ciência IDhttps://www.ciencia-id.pt9611-3386-E516ORCIDhttp://orcid.org0000-0001-9862-6068Researcher IDhttps://www.researcherid.comF-1519-2016Scopus Author IDhttps://www.scopus.com56352045500HostingInstitutionOrganizationalBiblioteca Digital do IPBe-mailmailto:dspace@ipb.ptdspace@ipb.pt2023-03-01T15:09:16Z20222022-01-01T00:00:00ZHandlehttp://hdl.handle.net/10198/27380http://purl.org/coar/access_right/c_abf2open accessInteger programmingProduction planningSustainability18584485 bytesFundação para a Ciência e a TecnologiaResearch Centre in Digitalization and Intelligent Robotics6817 - DCRRNI IDCrossref Funder IDhttp://doi.org/10.13039/501100001871Fundação para a Ciência e a TecnologiaResearch Centre in Digitalization and Intelligent Robotics6817 - DCRRNI IDCrossref Funder IDhttp://doi.org/10.13039/501100001871other research producthttp://purl.org/coar/resource_type/c_5794conference paper2022http://creativecommons.org/licenses/by/4.0/http://purl.org/coar/access_right/c_abf2application/pdffulltexthttps://bibliotecadigital.ipb.pt/bitstreams/27431331-8fbe-49f0-a286-59cde6f418b9/downloadCongress of Smart Cities ICSC-CITIES 2022191204Equador
spellingShingle Sustainable production planning optimization using integer programming
Zanella, Fernando
Integer programming
Production planning
Sustainability
status SINGLETON
subject.fl_str_mv Integer programming
Production planning
Sustainability
title Sustainable production planning optimization using integer programming
title_full Sustainable production planning optimization using integer programming
title_fullStr Sustainable production planning optimization using integer programming
title_full_unstemmed Sustainable production planning optimization using integer programming
title_short Sustainable production planning optimization using integer programming
title_sort Sustainable production planning optimization using integer programming
topic Integer programming
Production planning
Sustainability
topic_facet Integer programming
Production planning
Sustainability
url http://hdl.handle.net/10198/27380
visible 1