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Joining metal-polymer sandwich composite sheets with mechanical nuggets

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Resumo:This paper presents a new joining by forming process to produce lap joints in metal-polymer sandwich composite sheets. The process involves drilling a blind hole in each sheet for removing the upper metal skin and the polymer core layer, and fixing them together by compressing a metal insert placed in-between to obtain a form-fit mechanical nugget. The cross-section of the joint resembles that of resistance spot welding, with the cold formed insert ('nugget') hidden inside the sheets. The geometry and size of the inserts are analysed by finite elements and experimentation to determine the effectiveness and performance of the new joints.
Autores principais:Baptista, Ricardo J. S.
Outros Autores:Pragana, João; Bragança, Ivo; Silva, Carlos; Martins, Paulo
Assunto:Joining Forming Metal-polymer composites
Ano:2020
País:Portugal
Tipo de documento:artigo
Tipo de acesso:acesso restrito
Instituição associada:Instituto Politécnico de Lisboa
Idioma:inglês
Origem:Repositório Científico do Instituto Politécnico de Lisboa
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author Baptista, Ricardo J. S.
author2 Pragana, João
Bragança, Ivo
Silva, Carlos
Martins, Paulo
author2_role author
author
author
author
author_facet Baptista, Ricardo J. S.
Pragana, João
Bragança, Ivo
Silva, Carlos
Martins, Paulo
author_role author
contributor_name_str_mv RCIPL
country_str PT
creators_json_txt [{\"Person.name\":\"Baptista, Ricardo J. S.\"},{\"Person.name\":\"Pragana, João\",\"Person.identifier.orcid\":\"0000-0002-3599-7053\"},{\"Person.name\":\"Bragança, Ivo\",\"Person.identifier.orcid\":\"0000-0001-5409-619X\"},{\"Person.name\":\"Silva, Carlos\",\"Person.identifier.orcid\":\"0000-0003-3837-5185\"},{\"Person.name\":\"Martins, Paulo\",\"Person.identifier.orcid\":\"0000-0002-2630-4593\"}]
datacite.contributors.contributor.contributorName.fl_str_mv RCIPL
datacite.creators.creator.creatorName.fl_str_mv Baptista, Ricardo J. S.
Pragana, João
Bragança, Ivo
Silva, Carlos
Martins, Paulo
datacite.date.Accepted.fl_str_mv 2020-01-01T00:00:00Z
datacite.date.available.fl_str_mv 2021-01-28T16:31:01Z
datacite.date.embargoed.fl_str_mv 2021-01-28T16:31:01Z
datacite.rights.fl_str_mv http://purl.org/coar/access_right/c_16ec
datacite.subjects.subject.fl_str_mv Joining
Forming
Metal-polymer composites
datacite.titles.title.fl_str_mv Joining metal-polymer sandwich composite sheets with mechanical nuggets
dc.contributor.none.fl_str_mv RCIPL
dc.creator.none.fl_str_mv Baptista, Ricardo J. S.
Pragana, João
Bragança, Ivo
Silva, Carlos
Martins, Paulo
dc.date.Accepted.fl_str_mv 2020-01-01T00:00:00Z
dc.date.available.fl_str_mv 2021-01-28T16:31:01Z
dc.date.embargoed.fl_str_mv 2021-01-28T16:31:01Z
dc.format.none.fl_str_mv application/pdf
dc.identifier.none.fl_str_mv http://hdl.handle.net/10400.21/12725
dc.language.none.fl_str_mv eng
dc.publisher.none.fl_str_mv Elsevier
dc.rights.none.fl_str_mv http://purl.org/coar/access_right/c_16ec
dc.subject.none.fl_str_mv Joining
Forming
Metal-polymer composites
dc.title.fl_str_mv Joining metal-polymer sandwich composite sheets with mechanical nuggets
dc.type.none.fl_str_mv http://purl.org/coar/resource_type/c_6501
description This paper presents a new joining by forming process to produce lap joints in metal-polymer sandwich composite sheets. The process involves drilling a blind hole in each sheet for removing the upper metal skin and the polymer core layer, and fixing them together by compressing a metal insert placed in-between to obtain a form-fit mechanical nugget. The cross-section of the joint resembles that of resistance spot welding, with the cold formed insert ('nugget') hidden inside the sheets. The geometry and size of the inserts are analysed by finite elements and experimentation to determine the effectiveness and performance of the new joints.
dirty 0
eu_rights_str_mv restrictedAccess
format article
fulltext.url.fl_str_mv https://repositorio.ipl.pt/bitstreams/dfb053a4-b866-4c0d-a832-332d5e448c03/download
id ripl_6cbb2cb3b9033bf7fa6fbd2b2e196834
identifier.url.fl_str_mv http://hdl.handle.net/10400.21/12725
instacron_str ipl
institution Instituto Politécnico de Lisboa
instname_str Instituto Politécnico de Lisboa
language eng
network_acronym_str ripl
network_name_str Repositório Científico do Instituto Politécnico de Lisboa
oai_identifier_str oai:repositorio.ipl.pt:10400.21/12725
organization_str_mv urn:organizationAcronym:ipl
person_str_mv Baptista, Ricardo J. S.
Pragana, João
Pragana, João
https://www.ciencia-id.pt/5C1E-6DBE-E60D
5C1E-6DBE-E60D
http://orcid.org/0000-0002-3599-7053
0000-0002-3599-7053
Bragança, Ivo
Bragança, Ivo
https://www.ciencia-id.pt/AD1C-FCD3-0E95
AD1C-FCD3-0E95
http://orcid.org/0000-0001-5409-619X
0000-0001-5409-619X
Silva, Carlos
Silva, Carlos
https://www.ciencia-id.pt/C01F-D665-9513
C01F-D665-9513
http://orcid.org/0000-0003-3837-5185
0000-0003-3837-5185
Martins, Paulo
Martins, Paulo
http://orcid.org/0000-0002-2630-4593
0000-0002-2630-4593
publishDate 2020
publisher.none.fl_str_mv Elsevier
reponame_str Repositório Científico do Instituto Politécnico de Lisboa
repository_id_str urn:repositoryAcronym:ripl
service_str_mv urn:repositoryAcronym:ripl
spelling engElsevierpt_PTThis paper presents a new joining by forming process to produce lap joints in metal-polymer sandwich composite sheets. The process involves drilling a blind hole in each sheet for removing the upper metal skin and the polymer core layer, and fixing them together by compressing a metal insert placed in-between to obtain a form-fit mechanical nugget. The cross-section of the joint resembles that of resistance spot welding, with the cold formed insert ('nugget') hidden inside the sheets. The geometry and size of the inserts are analysed by finite elements and experimentation to determine the effectiveness and performance of the new joints.application/pdfpt_PTJoining metal-polymer sandwich composite sheets with mechanical nuggetsBaptista, Ricardo J. S.PersonalPragana, JoãoDSpacehttp://dspace.org/items/4483ff00-ab0c-4c6a-8c59-ae85e3b0c18bDSpacehttp://dspace.org/items/4483ff00-ab0c-4c6a-8c59-ae85e3b0c18bda Fonseca Matos PraganaJoão PedroCiência IDhttps://www.ciencia-id.pt5C1E-6DBE-E60DORCIDhttp://orcid.org0000-0002-3599-7053PersonalBragança, IvoDSpacehttp://dspace.org/items/7205d347-961d-49ea-a212-a15930de3c41DSpacehttp://dspace.org/items/7205d347-961d-49ea-a212-a15930de3c41BragançaIvoCiência IDhttps://www.ciencia-id.ptAD1C-FCD3-0E95ORCIDhttp://orcid.org0000-0001-5409-619XScopus Author IDhttps://www.scopus.com55671241900PersonalSilva, CarlosDSpacehttp://dspace.org/items/474b87cb-811f-4e26-9af9-0e3c06cdcd80DSpacehttp://dspace.org/items/474b87cb-811f-4e26-9af9-0e3c06cdcd80SilvaCarlosCiência IDhttps://www.ciencia-id.ptC01F-D665-9513ORCIDhttp://orcid.org0000-0003-3837-5185Researcher IDhttps://www.researcherid.comM-6219-2013Scopus Author IDhttps://www.scopus.com55932125100PersonalMartins, PauloDSpacehttp://dspace.org/items/8fdc618d-576a-4d46-82e9-d916922bc90aDSpacehttp://dspace.org/items/8fdc618d-576a-4d46-82e9-d916922bc90aMartinsPauloORCIDhttp://orcid.org0000-0002-2630-4593Scopus Author IDhttps://www.scopus.com7006083921HostingInstitutionOrganizationalRCIPLe-mailmailto:rcaap@sp.ipl.ptrcaap@sp.ipl.ptISSNIsPartOf0007-8506DOIIsPartOf10.1016/j.cirp.2020.03.0082021-01-28T16:31:01Z20202020-01-01T00:00:00ZHandlehttp://hdl.handle.net/10400.21/12725http://purl.org/coar/access_right/c_16ecrestricted accessJoiningFormingMetal-polymer composites1638477 bytesliteraturehttp://purl.org/coar/resource_type/c_6501journal articlehttp://purl.org/coar/access_right/c_16ecapplication/pdffulltexthttps://repositorio.ipl.pt/bitstreams/dfb053a4-b866-4c0d-a832-332d5e448c03/downloadCIRP Annals-Manufacturing Technology691249252
spellingShingle Joining metal-polymer sandwich composite sheets with mechanical nuggets
Baptista, Ricardo J. S.
Joining
Forming
Metal-polymer composites
status SINGLETON
subject.fl_str_mv Joining
Forming
Metal-polymer composites
title Joining metal-polymer sandwich composite sheets with mechanical nuggets
title_full Joining metal-polymer sandwich composite sheets with mechanical nuggets
title_fullStr Joining metal-polymer sandwich composite sheets with mechanical nuggets
title_full_unstemmed Joining metal-polymer sandwich composite sheets with mechanical nuggets
title_short Joining metal-polymer sandwich composite sheets with mechanical nuggets
title_sort Joining metal-polymer sandwich composite sheets with mechanical nuggets
topic Joining
Forming
Metal-polymer composites
topic_facet Joining
Forming
Metal-polymer composites
url http://hdl.handle.net/10400.21/12725
visible 1