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Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants

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Resumo:The amount of hip revision surgeries is significantly increasing due to the loss of fixation between implant and bone, that leads to implant failure. The stiffness mismatch between Ti6Al4V hip implants and bone tissue, the non-uniform implant-bone contact pressure, and the poor wear resistance of Ti6Al4V are pointed as three critical issues that contribute to these implant's failure. In this study, a multi-material design and fabrication concept was exploited aiming to change traditional manufacturing paradigms, by allocating different biomaterials in a single component targeting a multi-functional hip implant. Selective Laser Melting technology was explored to fabricate NiTi-Ti6Al4V multi-material cellular structures with a Ti6Al4V inner region and a NiTi outer region. This work was focused on the SLM fabrication and processing parameters validation on a commercial SLM equipment. The morphological analyses allowed to assess a successful solidification and bond between NiTi and Ti6Al4V materials in the transition region. The shear tests revealed a high bond strength of the transition region with an average strength of 33 MPa. The nano-indentation results showed that the Ti6Al4V region exhibits a higher hardness and elastic modulus when compared with the NiTi region. This work is a part of a broader objective that aims to create a NiTi-Ti6Al4V multi-material and cellular structured hip implant capable to provide customized stiffness, superior wear resistance and a controlled NiTi outer region volume change.
Autores principais:Bartolomeu, Flávio
Outros Autores:Costa, M. M.; Alves, N.; Miranda, G.; Silva, Filipe Samuel
Assunto:NiTi-Ti6Al4V Multi-material Selective Laser Melting Shape-memory effect Cellular structures Implants
Ano:2020
País:Portugal
Tipo de documento:artigo
Tipo de acesso:acesso aberto
Instituição associada:Universidade do Minho
Idioma:inglês
Origem:RepositóriUM - Universidade do Minho
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author Bartolomeu, Flávio
author2 Costa, M. M.
Alves, N.
Miranda, G.
Silva, Filipe Samuel
author2_role author
author
author
author
author_facet Bartolomeu, Flávio
Costa, M. M.
Alves, N.
Miranda, G.
Silva, Filipe Samuel
author_role author
contributor_name_str_mv Universidade do Minho
country_str PT
creators_json_txt [{\"Person.name\":\"Bartolomeu, Flávio\"},{\"Person.name\":\"Costa, M. M.\"},{\"Person.name\":\"Alves, N.\"},{\"Person.name\":\"Miranda, G.\"},{\"Person.name\":\"Silva, Filipe Samuel\"}]
datacite.contributors.contributor.contributorName.fl_str_mv Universidade do Minho
datacite.creators.creator.creatorName.fl_str_mv Bartolomeu, Flávio
Costa, M. M.
Alves, N.
Miranda, G.
Silva, Filipe Samuel
datacite.date.Accepted.fl_str_mv 2020-01-01T00:00:00Z
datacite.date.available.fl_str_mv 2021-11-17T10:07:36Z
datacite.date.embargoed.fl_str_mv 2021-11-17T10:07:36Z
datacite.rights.fl_str_mv http://purl.org/coar/access_right/c_abf2
datacite.subjects.subject.fl_str_mv NiTi-Ti6Al4V
Multi-material
Selective Laser Melting
Shape-memory effect
Cellular structures
Implants
datacite.titles.title.fl_str_mv Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants
dc.contributor.none.fl_str_mv Universidade do Minho
dc.creator.none.fl_str_mv Bartolomeu, Flávio
Costa, M. M.
Alves, N.
Miranda, G.
Silva, Filipe Samuel
dc.date.Accepted.fl_str_mv 2020-01-01T00:00:00Z
dc.date.available.fl_str_mv 2021-11-17T10:07:36Z
dc.date.embargoed.fl_str_mv 2021-11-17T10:07:36Z
dc.format.none.fl_str_mv application/pdf
dc.identifier.none.fl_str_mv https://hdl.handle.net/1822/74727
dc.language.none.fl_str_mv eng
dc.publisher.none.fl_str_mv Elsevier
dc.rights.none.fl_str_mv http://purl.org/coar/access_right/c_abf2
dc.subject.none.fl_str_mv NiTi-Ti6Al4V
Multi-material
Selective Laser Melting
Shape-memory effect
Cellular structures
Implants
dc.title.fl_str_mv Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants
dc.type.none.fl_str_mv http://purl.org/coar/resource_type/c_6501
description The amount of hip revision surgeries is significantly increasing due to the loss of fixation between implant and bone, that leads to implant failure. The stiffness mismatch between Ti6Al4V hip implants and bone tissue, the non-uniform implant-bone contact pressure, and the poor wear resistance of Ti6Al4V are pointed as three critical issues that contribute to these implant's failure. In this study, a multi-material design and fabrication concept was exploited aiming to change traditional manufacturing paradigms, by allocating different biomaterials in a single component targeting a multi-functional hip implant. Selective Laser Melting technology was explored to fabricate NiTi-Ti6Al4V multi-material cellular structures with a Ti6Al4V inner region and a NiTi outer region. This work was focused on the SLM fabrication and processing parameters validation on a commercial SLM equipment. The morphological analyses allowed to assess a successful solidification and bond between NiTi and Ti6Al4V materials in the transition region. The shear tests revealed a high bond strength of the transition region with an average strength of 33 MPa. The nano-indentation results showed that the Ti6Al4V region exhibits a higher hardness and elastic modulus when compared with the NiTi region. This work is a part of a broader objective that aims to create a NiTi-Ti6Al4V multi-material and cellular structured hip implant capable to provide customized stiffness, superior wear resistance and a controlled NiTi outer region volume change.
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eu_rights_str_mv openAccess
format article
fulltext.url.fl_str_mv https://prod-dspace.uminho.pt/bitstreams/57fc4d7d-b317-40f8-ad3c-7d0986f25df7/download
id rum_3b60f2fd8bef80a024c71b4a6335f282
identifier.url.fl_str_mv https://hdl.handle.net/1822/74727
instacron_str repositorium
institution Universidade do Minho
instname_str Universidade do Minho
language eng
network_acronym_str rum
network_name_str RepositóriUM - Universidade do Minho
oai_identifier_str oai:repositorium.uminho.pt:1822/74727
organization_str_mv urn:organizationAcronym:repositorium
person_str_mv Bartolomeu, Flávio
Costa, M. M.
Alves, N.
Miranda, G.
Silva, Filipe Samuel
publishDate 2020
publisher.none.fl_str_mv Elsevier
reponame_str RepositóriUM - Universidade do Minho
repository_id_str urn:repositoryAcronym:rum
service_str_mv urn:repositoryAcronym:rum
spelling engElsevierporThe amount of hip revision surgeries is significantly increasing due to the loss of fixation between implant and bone, that leads to implant failure. The stiffness mismatch between Ti6Al4V hip implants and bone tissue, the non-uniform implant-bone contact pressure, and the poor wear resistance of Ti6Al4V are pointed as three critical issues that contribute to these implant's failure. In this study, a multi-material design and fabrication concept was exploited aiming to change traditional manufacturing paradigms, by allocating different biomaterials in a single component targeting a multi-functional hip implant. Selective Laser Melting technology was explored to fabricate NiTi-Ti6Al4V multi-material cellular structures with a Ti6Al4V inner region and a NiTi outer region. This work was focused on the SLM fabrication and processing parameters validation on a commercial SLM equipment. The morphological analyses allowed to assess a successful solidification and bond between NiTi and Ti6Al4V materials in the transition region. The shear tests revealed a high bond strength of the transition region with an average strength of 33 MPa. The nano-indentation results showed that the Ti6Al4V region exhibits a higher hardness and elastic modulus when compared with the NiTi region. This work is a part of a broader objective that aims to create a NiTi-Ti6Al4V multi-material and cellular structured hip implant capable to provide customized stiffness, superior wear resistance and a controlled NiTi outer region volume change.application/pdfporAdditive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implantsBartolomeu, FlávioCosta, M. M.Alves, N.Miranda, G.Silva, Filipe SamuelHostingInstitutionOrganizationalUniversidade do Minhoe-mailmailto:repositorium@usdb.uminho.ptrepositorium@usdb.uminho.ptISSNIsPartOf0143-8166DOIIsPartOf10.1016/j.optlaseng.2020.1062082021-11-17T10:07:36Z20202020-01-01T00:00:00ZHandlehttps://hdl.handle.net/1822/74727http://purl.org/coar/access_right/c_abf2open accessNiTi-Ti6Al4VMulti-materialSelective Laser MeltingShape-memory effectCellular structuresImplants4629299 bytesliteraturehttp://purl.org/coar/resource_type/c_6501journal articlehttp://purl.org/coar/access_right/c_abf2application/pdffulltexthttps://prod-dspace.uminho.pt/bitstreams/57fc4d7d-b317-40f8-ad3c-7d0986f25df7/download
spellingShingle Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants
Bartolomeu, Flávio
NiTi-Ti6Al4V
Multi-material
Selective Laser Melting
Shape-memory effect
Cellular structures
Implants
status SINGLETON
subject.fl_str_mv NiTi-Ti6Al4V
Multi-material
Selective Laser Melting
Shape-memory effect
Cellular structures
Implants
title Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants
title_full Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants
title_fullStr Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants
title_full_unstemmed Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants
title_short Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants
title_sort Additive manufacturing of NiTi-Ti6Al4V multi-material cellular structures targeting orthopedic implants
topic NiTi-Ti6Al4V
Multi-material
Selective Laser Melting
Shape-memory effect
Cellular structures
Implants
topic_facet NiTi-Ti6Al4V
Multi-material
Selective Laser Melting
Shape-memory effect
Cellular structures
Implants
url https://hdl.handle.net/1822/74727
visible 1