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An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing

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Resumo:Industry 4.0 promotes the advance of several key areas in manufacturing, and emerging technologies and trends are helping to resurface quality approaches such as Zero-Defect Manufacturing (ZDM) to achieve smart manufacturing. Industrial metrology, and associated activities such as Quality Assurance (QA) are receiving constant pressure to enhance integration, interoperability, and availability of measurement information to other operations. ZDM relies on inspection activities for the generation of data for part verification. These inspection activities are performed by measuring systems located in the machines, in-line or in a laboratory. These measurement systems are being increasingly integrated with manufacturing equipment to allow shorter and automated quality control loops. That increases the need for a clear bidirectional communication with enterprise systems (e.g., Manufacturing Execution System), promoting a trusted Internet of Things (IoT) environment where reliable measurement data is accurate and available to different stakeholders. This thesis addresses the integration of measuring devices in an IoT architecture with the support of standards. It provides a framework based on IEC 62264 for Quality Operations Management (QOM) and ISO 23952:2020 - Quality Information Framework (QIF) to describe the activities of QA and provides a generic interface using OPC UA to receive and send information to the QOM activities, enabling the integration with upper systems such as an ERP and the creation of quality oriented Key Performance Indicators (KPIs). This thesis shows that an OPC UA information model for the Industrial Metrology domain, can be used, in association with a standard for enterprise-control integration (IEC 62264) to design an IoT system to help in achieving ZDM. An experimental scenario in the steel manufacturing industry is provided, demonstrating, how the generic interface can support custom software applications by using metrology data as a support, reducing product and process defects leading to ZDM.
Autores principais:Sousa, João Pedro Ribeiro de
Assunto:Quality Assurance Internet of Things (IoT) Information Modelling Zero-Defect Manufacturing (ZDM) Interoperability Industrial Metrology Garantia de Qualidade Internet das Coisas (IoT) Modelação da Informação Manufatura Zero Defeitos Interoperabilidade Metrologia Industrial Engenharia e Tecnologia::Engenharia Mecânica
Ano:2022
País:Portugal
Tipo de documento:tese de doutoramento
Tipo de acesso:acesso aberto
Instituição associada:Universidade do Minho
Idioma:inglês
Origem:RepositóriUM - Universidade do Minho
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author Sousa, João Pedro Ribeiro de
author_facet Sousa, João Pedro Ribeiro de
author_role author
contributor_name_str_mv Mendonca, Joao Pedro
Machado, José
RepositóriUM - Universidade do Minho
country_str PT
creators_json_txt [{\"Person.name\":\"Sousa, João Pedro Ribeiro de\"}]
datacite.contributors.contributor.contributorName.fl_str_mv Mendonca, Joao Pedro
Machado, José
RepositóriUM - Universidade do Minho
datacite.creators.creator.creatorName.fl_str_mv Sousa, João Pedro Ribeiro de
datacite.date.Accepted.fl_str_mv 2022-05-12T00:00:00Z
datacite.date.available.fl_str_mv 2025-05-12T06:00:20Z
datacite.date.embargoed.fl_str_mv 2025-05-12T06:00:20Z
datacite.rights.fl_str_mv http://purl.org/coar/access_right/c_abf2
datacite.subjects.subject.fl_str_mv Quality Assurance
Internet of Things (IoT)
Information Modelling
Zero-Defect Manufacturing (ZDM)
Interoperability
Industrial Metrology
Garantia de Qualidade
Internet das Coisas (IoT)
Modelação da Informação
Manufatura Zero Defeitos
Interoperabilidade
Metrologia Industrial
Engenharia e Tecnologia::Engenharia Mecânica
datacite.titles.title.fl_str_mv An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing
dc.contributor.none.fl_str_mv Mendonca, Joao Pedro
Machado, José
RepositóriUM - Universidade do Minho
dc.creator.none.fl_str_mv Sousa, João Pedro Ribeiro de
dc.date.Accepted.fl_str_mv 2022-05-12T00:00:00Z
dc.date.available.fl_str_mv 2025-05-12T06:00:20Z
dc.date.embargoed.fl_str_mv 2025-05-12T06:00:20Z
dc.format.none.fl_str_mv application/pdf
dc.identifier.none.fl_str_mv https://hdl.handle.net/1822/78715
dc.language.none.fl_str_mv eng
dc.rights.cclincense.fl_str_mv http://creativecommons.org/licenses/by-nc-nd/4.0/
dc.rights.none.fl_str_mv http://purl.org/coar/access_right/c_abf2
dc.rights.rights.copyright.fl_str_mv openAccess
dc.subject.none.fl_str_mv Quality Assurance
Internet of Things (IoT)
Information Modelling
Zero-Defect Manufacturing (ZDM)
Interoperability
Industrial Metrology
Garantia de Qualidade
Internet das Coisas (IoT)
Modelação da Informação
Manufatura Zero Defeitos
Interoperabilidade
Metrologia Industrial
Engenharia e Tecnologia::Engenharia Mecânica
dc.title.fl_str_mv An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing
dc.type.none.fl_str_mv http://purl.org/coar/resource_type/c_db06
description Industry 4.0 promotes the advance of several key areas in manufacturing, and emerging technologies and trends are helping to resurface quality approaches such as Zero-Defect Manufacturing (ZDM) to achieve smart manufacturing. Industrial metrology, and associated activities such as Quality Assurance (QA) are receiving constant pressure to enhance integration, interoperability, and availability of measurement information to other operations. ZDM relies on inspection activities for the generation of data for part verification. These inspection activities are performed by measuring systems located in the machines, in-line or in a laboratory. These measurement systems are being increasingly integrated with manufacturing equipment to allow shorter and automated quality control loops. That increases the need for a clear bidirectional communication with enterprise systems (e.g., Manufacturing Execution System), promoting a trusted Internet of Things (IoT) environment where reliable measurement data is accurate and available to different stakeholders. This thesis addresses the integration of measuring devices in an IoT architecture with the support of standards. It provides a framework based on IEC 62264 for Quality Operations Management (QOM) and ISO 23952:2020 - Quality Information Framework (QIF) to describe the activities of QA and provides a generic interface using OPC UA to receive and send information to the QOM activities, enabling the integration with upper systems such as an ERP and the creation of quality oriented Key Performance Indicators (KPIs). This thesis shows that an OPC UA information model for the Industrial Metrology domain, can be used, in association with a standard for enterprise-control integration (IEC 62264) to design an IoT system to help in achieving ZDM. An experimental scenario in the steel manufacturing industry is provided, demonstrating, how the generic interface can support custom software applications by using metrology data as a support, reducing product and process defects leading to ZDM.
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person_str_mv Sousa, João Pedro Ribeiro de
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spelling engporIndustry 4.0 promotes the advance of several key areas in manufacturing, and emerging technologies and trends are helping to resurface quality approaches such as Zero-Defect Manufacturing (ZDM) to achieve smart manufacturing. Industrial metrology, and associated activities such as Quality Assurance (QA) are receiving constant pressure to enhance integration, interoperability, and availability of measurement information to other operations. ZDM relies on inspection activities for the generation of data for part verification. These inspection activities are performed by measuring systems located in the machines, in-line or in a laboratory. These measurement systems are being increasingly integrated with manufacturing equipment to allow shorter and automated quality control loops. That increases the need for a clear bidirectional communication with enterprise systems (e.g., Manufacturing Execution System), promoting a trusted Internet of Things (IoT) environment where reliable measurement data is accurate and available to different stakeholders. This thesis addresses the integration of measuring devices in an IoT architecture with the support of standards. It provides a framework based on IEC 62264 for Quality Operations Management (QOM) and ISO 23952:2020 - Quality Information Framework (QIF) to describe the activities of QA and provides a generic interface using OPC UA to receive and send information to the QOM activities, enabling the integration with upper systems such as an ERP and the creation of quality oriented Key Performance Indicators (KPIs). This thesis shows that an OPC UA information model for the Industrial Metrology domain, can be used, in association with a standard for enterprise-control integration (IEC 62264) to design an IoT system to help in achieving ZDM. An experimental scenario in the steel manufacturing industry is provided, demonstrating, how the generic interface can support custom software applications by using metrology data as a support, reducing product and process defects leading to ZDM.application/pdfporAn interoperable framework for industrial IoT systems integration towards Zero-Defect ManufacturingSousa, João Pedro Ribeiro deMendonca, Joao PedroMachado, JoséHostingInstitutionOrganizationalRepositóriUM - Universidade do Minhoe-mailmailto:repositorium@usdb.uminho.ptrepositorium@usdb.uminho.ptTID1016862502025-05-12T06:00:20Z2022-05-1220212022-05-12T00:00:00ZHandlehttps://hdl.handle.net/1822/78715http://purl.org/coar/access_right/c_abf2open accessQuality AssuranceInternet of Things (IoT)Information ModellingZero-Defect Manufacturing (ZDM)InteroperabilityIndustrial MetrologyGarantia de QualidadeInternet das Coisas (IoT)Modelação da InformaçãoManufatura Zero DefeitosInteroperabilidadeMetrologia Industrialhttp://www.oecd.org/science/inno/38235147.pdfFields of Science and Technology (FOS)Engenharia e Tecnologia::Engenharia Mecânica3050485 bytesliteraturehttp://purl.org/coar/resource_type/c_db06doctoral thesis2022-05-12http://creativecommons.org/licenses/by-nc-nd/4.0/openAccesshttp://purl.org/coar/access_right/c_abf2application/pdffulltexthttps://repositorium.uminho.pt/bitstreams/3c12f7d2-9ea7-42d7-8019-fbd257eb6cad/download
spellingShingle An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing
Sousa, João Pedro Ribeiro de
Quality Assurance
Internet of Things (IoT)
Information Modelling
Zero-Defect Manufacturing (ZDM)
Interoperability
Industrial Metrology
Garantia de Qualidade
Internet das Coisas (IoT)
Modelação da Informação
Manufatura Zero Defeitos
Interoperabilidade
Metrologia Industrial
Engenharia e Tecnologia::Engenharia Mecânica
status SINGLETON
subject.fl_str_mv Quality Assurance
Internet of Things (IoT)
Information Modelling
Zero-Defect Manufacturing (ZDM)
Interoperability
Industrial Metrology
Garantia de Qualidade
Internet das Coisas (IoT)
Modelação da Informação
Manufatura Zero Defeitos
Interoperabilidade
Metrologia Industrial
subject.other.fl_str_mv Engenharia e Tecnologia::Engenharia Mecânica
title An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing
title_full An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing
title_fullStr An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing
title_full_unstemmed An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing
title_short An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing
title_sort An interoperable framework for industrial IoT systems integration towards Zero-Defect Manufacturing
topic Quality Assurance
Internet of Things (IoT)
Information Modelling
Zero-Defect Manufacturing (ZDM)
Interoperability
Industrial Metrology
Garantia de Qualidade
Internet das Coisas (IoT)
Modelação da Informação
Manufatura Zero Defeitos
Interoperabilidade
Metrologia Industrial
Engenharia e Tecnologia::Engenharia Mecânica
topic_facet Quality Assurance
Internet of Things (IoT)
Information Modelling
Zero-Defect Manufacturing (ZDM)
Interoperability
Industrial Metrology
Garantia de Qualidade
Internet das Coisas (IoT)
Modelação da Informação
Manufatura Zero Defeitos
Interoperabilidade
Metrologia Industrial
Engenharia e Tecnologia::Engenharia Mecânica
url https://hdl.handle.net/1822/78715
visible 1