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An automated warehouse design validation using discrete simulation

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Summary:In this paper we discuss the use of discrete simulation technique to support the redesign process of an automated warehouse system of the Brazilian Air Force unit. This unit is responsible for the supply of all uniform items and other military support material to their military forces. In particular, our work aims at analysing the inclusion of an automated sorting system to prepare uniforms individual kits in order to release downstream supply chain from this task. The main challenge was to investigate the impact on the existing storage system of a new sorting system and, simultaneously, to explore if additional management measures are required to satisfy both throughput levels and overall supply chain requirements. To accomplish a solution for such a complex problem simulation models were developed using ARENA software. Results have shown that the use of simulation allows not only the assessment of the impact of the new sorting equipment but also to test different warehouse management strategies that should be adopted concurrently to ensure that desired throughput levels can be achieved in the new scenario. In fact, this research illustrates the flexibility of the simulation tool to address several complex management issues simultaneously such as the introduction of picking sequencing rules, the use of a class-based storage policy, the addition of new picking stations, and an increase of the number of the available boxes used for transportation.
Main Authors:Peixoto, Robson
Other Authors:Dias, Luis S.; Carvalho, Maria Sameiro; Pereira, Guilherme; Geraldes, Carla A. S.
Subject:Engenharia e Tecnologia::Outras Engenharias e Tecnologias
Year:2016
Country:Portugal
Document type:conference paper
Access type:open access
Associated institution:Universidade do Minho
Language:English
Origin:RepositóriUM - Universidade do Minho
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author Peixoto, Robson
author2 Dias, Luis S.
Carvalho, Maria Sameiro
Pereira, Guilherme
Geraldes, Carla A. S.
author2_role author
author
author
author
author_facet Peixoto, Robson
Dias, Luis S.
Carvalho, Maria Sameiro
Pereira, Guilherme
Geraldes, Carla A. S.
author_role author
contributor_name_str_mv RepositóriUM - Universidade do Minho
country_str PT
creators_json_txt [{\"Person.name\":\"Peixoto, Robson\"},{\"Person.name\":\"Dias, Luis S.\"},{\"Person.name\":\"Carvalho, Maria Sameiro\"},{\"Person.name\":\"Pereira, Guilherme\"},{\"Person.name\":\"Geraldes, Carla A. S.\"}]
datacite.contributors.contributor.contributorName.fl_str_mv RepositóriUM - Universidade do Minho
datacite.creators.creator.creatorName.fl_str_mv Peixoto, Robson
Dias, Luis S.
Carvalho, Maria Sameiro
Pereira, Guilherme
Geraldes, Carla A. S.
datacite.date.Accepted.fl_str_mv 2016-12-22T00:00:00Z
datacite.date.available.fl_str_mv 2017-08-01T23:49:27Z
datacite.date.embargoed.fl_str_mv 2017-08-01T23:49:27Z
datacite.rights.fl_str_mv http://purl.org/coar/access_right/c_abf2
datacite.subjects.subject.fl_str_mv Engenharia e Tecnologia::Outras Engenharias e Tecnologias
datacite.titles.title.fl_str_mv An automated warehouse design validation using discrete simulation
dc.contributor.none.fl_str_mv RepositóriUM - Universidade do Minho
dc.creator.none.fl_str_mv Peixoto, Robson
Dias, Luis S.
Carvalho, Maria Sameiro
Pereira, Guilherme
Geraldes, Carla A. S.
dc.date.Accepted.fl_str_mv 2016-12-22T00:00:00Z
dc.date.available.fl_str_mv 2017-08-01T23:49:27Z
dc.date.embargoed.fl_str_mv 2017-08-01T23:49:27Z
dc.format.none.fl_str_mv application/pdf
dc.identifier.none.fl_str_mv https://hdl.handle.net/1822/46322
dc.language.none.fl_str_mv eng
dc.publisher.none.fl_str_mv IEEE
dc.rights.none.fl_str_mv http://purl.org/coar/access_right/c_abf2
dc.subject.none.fl_str_mv Engenharia e Tecnologia::Outras Engenharias e Tecnologias
dc.title.fl_str_mv An automated warehouse design validation using discrete simulation
dc.type.none.fl_str_mv http://purl.org/coar/resource_type/c_5794
description In this paper we discuss the use of discrete simulation technique to support the redesign process of an automated warehouse system of the Brazilian Air Force unit. This unit is responsible for the supply of all uniform items and other military support material to their military forces. In particular, our work aims at analysing the inclusion of an automated sorting system to prepare uniforms individual kits in order to release downstream supply chain from this task. The main challenge was to investigate the impact on the existing storage system of a new sorting system and, simultaneously, to explore if additional management measures are required to satisfy both throughput levels and overall supply chain requirements. To accomplish a solution for such a complex problem simulation models were developed using ARENA software. Results have shown that the use of simulation allows not only the assessment of the impact of the new sorting equipment but also to test different warehouse management strategies that should be adopted concurrently to ensure that desired throughput levels can be achieved in the new scenario. In fact, this research illustrates the flexibility of the simulation tool to address several complex management issues simultaneously such as the introduction of picking sequencing rules, the use of a class-based storage policy, the addition of new picking stations, and an increase of the number of the available boxes used for transportation.
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person_str_mv Peixoto, Robson
Dias, Luis S.
Carvalho, Maria Sameiro
Pereira, Guilherme
Geraldes, Carla A. S.
publishDate 2016
publisher.none.fl_str_mv IEEE
reponame_str RepositóriUM - Universidade do Minho
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spelling engIEEEporIn this paper we discuss the use of discrete simulation technique to support the redesign process of an automated warehouse system of the Brazilian Air Force unit. This unit is responsible for the supply of all uniform items and other military support material to their military forces. In particular, our work aims at analysing the inclusion of an automated sorting system to prepare uniforms individual kits in order to release downstream supply chain from this task. The main challenge was to investigate the impact on the existing storage system of a new sorting system and, simultaneously, to explore if additional management measures are required to satisfy both throughput levels and overall supply chain requirements. To accomplish a solution for such a complex problem simulation models were developed using ARENA software. Results have shown that the use of simulation allows not only the assessment of the impact of the new sorting equipment but also to test different warehouse management strategies that should be adopted concurrently to ensure that desired throughput levels can be achieved in the new scenario. In fact, this research illustrates the flexibility of the simulation tool to address several complex management issues simultaneously such as the introduction of picking sequencing rules, the use of a class-based storage policy, the addition of new picking stations, and an increase of the number of the available boxes used for transportation.application/pdfporAn automated warehouse design validation using discrete simulationPeixoto, RobsonDias, Luis S.Carvalho, Maria SameiroPereira, GuilhermeGeraldes, Carla A. S.HostingInstitutionOrganizationalRepositóriUM - Universidade do Minhoe-mailmailto:repositorium@usdb.uminho.ptrepositorium@usdb.uminho.ptISBNIsPartOf978-1-5090-1889-5DOIIsPartOf10.1109/ITSC.2016.77955542017-08-01T23:49:27Z2016-12-222017-08-01T13:33:32Z2016-12-22T00:00:00ZHandlehttps://hdl.handle.net/1822/46322http://purl.org/coar/access_right/c_abf2open accesshttp://www.oecd.org/science/inno/38235147.pdfFields of Science and Technology (FOS)Engenharia e Tecnologia::Outras Engenharias e Tecnologias1212831 bytesother research producthttp://purl.org/coar/resource_type/c_5794conference paperhttp://purl.org/coar/access_right/c_abf2application/pdffulltexthttps://repositorium.uminho.pt/bitstreams/4c0c7504-d3de-4385-b536-407bb13526a5/download
spellingShingle An automated warehouse design validation using discrete simulation
Peixoto, Robson
Engenharia e Tecnologia::Outras Engenharias e Tecnologias
status SINGLETON
subject.other.fl_str_mv Engenharia e Tecnologia::Outras Engenharias e Tecnologias
title An automated warehouse design validation using discrete simulation
title_full An automated warehouse design validation using discrete simulation
title_fullStr An automated warehouse design validation using discrete simulation
title_full_unstemmed An automated warehouse design validation using discrete simulation
title_short An automated warehouse design validation using discrete simulation
title_sort An automated warehouse design validation using discrete simulation
topic Engenharia e Tecnologia::Outras Engenharias e Tecnologias
topic_facet Engenharia e Tecnologia::Outras Engenharias e Tecnologias
url https://hdl.handle.net/1822/46322
visible 1