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Real-time rule-based monitoring tool to achieve zero defect manufacturing

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Detalhes bibliográficos
Resumo:The demands of innovative production systems are shifting from mass production to the creation of smaller quantities with a focus on high quality. To achieve these evolving demands, Zero Defect Manufacturing has emerged as a key paradigm. This approach requires an innovative architectural monitoring tool where real-time data is continuously gathered and analysed to predict defects and assess their potential impacts. It also necessitates the seamless integration of diverse data sources, advanced processing algorithms, and Digital Twins to align with industrial requirements. In this paper we present a real-time, rule-based monitoring tool applied to a real-world car manufacturing use case. The tool successfully generated early alerts for quality deviations, enabling production engineers to shift from a reactive to a proactive approach by detecting potential quality issues early in the process.
Autores principais:Costa, Jullo
Outros Autores:Oliveira Júnior, Alexandre de; Barbosa, José; Alves, Gleifer; Borges, Andre; Garcia, Gisela; Pires, Rui; Leitão, Paulo
Assunto:Digital Twin Rule-based system Monitoring ZDM
Ano:2025
País:Portugal
Tipo de documento:comunicação em conferência
Tipo de acesso:acesso aberto
Instituição associada:Instituto Politécnico de Bragança
Idioma:inglês
Origem:Biblioteca Digital do IPB
Descrição
Resumo:The demands of innovative production systems are shifting from mass production to the creation of smaller quantities with a focus on high quality. To achieve these evolving demands, Zero Defect Manufacturing has emerged as a key paradigm. This approach requires an innovative architectural monitoring tool where real-time data is continuously gathered and analysed to predict defects and assess their potential impacts. It also necessitates the seamless integration of diverse data sources, advanced processing algorithms, and Digital Twins to align with industrial requirements. In this paper we present a real-time, rule-based monitoring tool applied to a real-world car manufacturing use case. The tool successfully generated early alerts for quality deviations, enabling production engineers to shift from a reactive to a proactive approach by detecting potential quality issues early in the process.

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